Sintered Metal Spargers
CMI Sintered Metal Spargers are high-performance gas diffusion devices designed to maximize gas-liquid mass transfer efficiency. Utilizing advanced sintered metal powder technology, these spargers feature a precisely controlled pore structure that generates ultra-fine and uniform bubbles, achieving oxygen utilization rates typically between 30–45%.
Available in versatile configurations—including discs, spheres, tubes, and micro spargers—they are manufactured from resilient materials like Titanium, 316L Stainless Steel, and Hastelloy to ensure superior corrosion and temperature resistance. Whether used for cell culture in bioreactors, ozone aeration in water treatment, or degassing in oil processing, CMI spargers provide a robust, reusable, and anti-static solution. Their high mechanical strength and no-media-shedding design guarantee process purity and stable performance in the most demanding industrial aeration applications.
CMI sintered metal spargers are high-performance gas diffusion devices manufactured using sintered metal powder technology with a precisely controlled porous structure for uniform gas distribution and efficient mass transfer.
The engineered pore structure generates fine and uniform bubbles, significantly improving gas–liquid mass transfer efficiency in aeration, ozone treatment, fermentation, degassing, and wastewater treatment systems.
Available in multiple configurations including discs, spheres, tubes, micro spargers, anti-blocking designs, and large aeration rings, CMI provides flexible solutions for a wide range of industrial applications.
Key Features & Advantages
Available Materials
| Titanium | Titanium and titanium alloys |
|---|---|
| Stainless Steel | 316L, 304L, 310S, 904L |
| Hastelloy | C-22, C-276, XB-2 |
| Inconel | 600, 625, 800 |
| Monel | 400 series |
| Nickel | Nickel-based materials |
Custom alloy materials are available upon request for specific process conditions.
Available Configurations
Disc Spargers
- Porous sintered metal discs with housing and flange options
- Fine bubble generation with high oxygen transfer efficiency
- Suitable for ozone aeration and water treatment systems
Spherical Spargers
- Compact sintered metal spheres with threaded connections
- Uniform gas distribution in confined spaces
- Suitable for small reactors and localized aeration
Tube Spargers
- Sintered porous tubes for horizontal installation
- Large contact area and higher flow capacity
- Widely used in wastewater treatment and ozone systems
Micro Spargers (Bioreactors)
- Designed for laboratory and pilot-scale bioreactors
- Fine pore structure for improved dissolved oxygen transfer
- Suitable for cell culture and fermentation systems
Anti-Blocking Spargers
- Special design for fouling and scaling environments
- Resistant to oil, solids, and deposition
- Suitable for produced water and industrial wastewater
Sparger Rings
- Ring-shaped porous tubes for large tank aeration
- Uniform gas distribution over wide areas
- Suitable for high-flow aeration systems
Typical Applications
Water & Wastewater Treatment
- Ozone aeration and sterilization
- Industrial and municipal wastewater aeration
- Mineral water and process water aeration
- High-temperature aeration systems
Oil, Chemical & Industrial Fluids
- Produced water degreasing aeration
- Industrial degreasing and stripping processes
- High-viscosity or fouling-prone fluids
Biotechnology & Fermentation
- Bioreactors and fermenters
- Oxygen and CO₂ transfer systems
- Cell culture media aeration
Installation & Operation Guidelines
- Install horizontally for optimal gas distribution
- Recommended spacing: 5–10× sparger diameter depending on tank depth
- Avoid mechanical impact on porous surfaces
- Increase pressure gradually during startup
- Continuous operation helps reduce fouling
- Inspect for fouling before restart after shutdown
- Clean using nitric, phosphoric, or acetic acid when necessary
- Avoid concentrated hydrochloric or sulfuric acid
- Dry thoroughly with compressed air after cleaning
Need a Custom Sintered Metal Sparger Solution?
Contact CMI for sparger configuration selection, material recommendations, and engineered gas dispersion solutions.
📩 Sales & Technical Support: sales@cmifiltration.com
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