Precision Sintered Porous Metal Discs for Industrial Filtration and Gas SpargingPrecision Sintered Porous Metal Discs for Industrial Filtration and fritsPrecision Sintered Porous Metal Discs for Industrial Filtration and frits

Porous Metal Discs

CMI Porous Metal Discs are high-performance components manufactured using advanced powder sintering technology to provide a controlled pore structure for reliable filtration and flow regulation. These discs offer high mechanical strength and excellent dimensional stability, making them ideal as filtration elements, support layers, or gas distribution components in harsh environments.

With a filtration rating from 0.3 to 100 μm and thicknesses as fine as 0.1 mm, CMI discs are fully customizable in terms of dimensions (OD up to 600 mm) and materials, including 316L Stainless Steel, Titanium, and Hastelloy. They are resistant to high temperatures, corrosion, and aggressive media, and are fully cleanable for a long operational life. These discs are widely used across industries for critical tasks such as HPLC inlet protection, catalyst retention, and oxygenation in bioreactors.

Engineered Porous Metal Discs for Filtration, Flow Regulation & Gas Distribution Applications
CMI manufactures porous metal discs using advanced powder sintering technology, providing a controlled pore structure for consistent filtration performance, flow regulation, and gas distribution applications.

Disc dimensions, thickness, pore size, and material selection can be tailored during the manufacturing process to meet specific process conditions, including pressure, temperature, and chemical compatibility requirements.

These discs are widely used as filtration elements, support layers, or gas distribution components in demanding industrial environments.

Key Features

✔ Uniform and controlled pore structure for reliable and repeatable performance
✔ High mechanical strength with excellent dimensional stability
✔ Resistant to corrosion, high temperature, and aggressive media
✔ Fully cleanable and suitable for back-flushing or regeneration
✔ Long operational life with stable permeability
✔ Suitable for both filtration and gas/liquid distribution applications

Technical Specifications

Porous Metal Disc Dimension Drawing
Outside Diameter (OD) Up to 600 mm
Thickness 0.1 – 3 mm
Filtration Rating 0.3 – 100 μm
Note
Custom sizes, geometries, materials, and tighter tolerances are available upon request.

Available Materials

Stainless Steel 316L, 304L, 310S, 904L
Titanium Titanium and titanium alloys
Hastelloy C-22, C-276, XB-2
Inconel 600, 625, 800
Monel Monel 400
Nickel Nickel and other specialty alloys

Typical Applications

Chemical & Petrochemical

  • Filtration of corrosive liquids and gases
  • Catalyst retention and support layers
  • Gas distribution in fluidized bed reactors
  • High-temperature process streams
  • Steam and cryogenic applications
  • Solvents, glycols, and polymer processing

Pharmaceutical

  • Precision flow control components
  • Liquid processing and sterile filtration support
  • Gas distribution in bioreactors
  • Cooling and process fluid filtration

Food & Beverage

  • Decolorization processes (carbon removal)
  • Bleaching clay filtration
  • Process and sterile steam filtration

Analytical & Instrumentation

  • Chromatography solvent filtration
  • HPLC inlet protection
  • Inline micro-filtration for sensitive equipment

Gas-Liquid Contacting / Sparging

  • Gas dispersion and sparging
  • Oxygenation and aeration systems
  • Hydrogenation processes
  • Oil-water separation and degassing

Need Customized Porous Metal Discs?

CMI provides custom porous metal discs in various dimensions, alloys, pore structures, and connection designs for demanding industrial applications.

📩 Sales & Technical Support: sales@cmifiltration.com

Technology

At CMI, technology is more than just a manufacturing process; it is the science of precision separation. Our multidisciplinary approach combines advanced metallurgy, fluid dynamics, and rigorous quality validation to solve the world’s most challenging filtration tasks in the hydrogen, power, and high-purity water sectors.

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Get a Quote

Our fabrication experts are ready to help you with custom-made filter housing and fabricated metal filter vessel solutions. Contact us with your specific requirements for a customized quote.