Multi-layer Diffusion-Bonded Sintered Metal Mesh Discs, Tubes, and Pleated Filter Elements

Sintered Metal Mesh Components

CMI Sintered Metal Mesh Components are high-performance filtration elements manufactured by stacking multiple layers of woven wire mesh and bonding them through advanced high-temperature diffusion sintering. This process creates a rigid, porous laminate that offers exceptional mechanical strength and a controlled pore structure, ensuring stable surface filtration even under extreme pressure and vibration.

Designed for demanding industrial environments, these components provide precise filtration from 2 to 200 μm and can withstand temperatures up to 600°C. Available in versatile 3-layer to 7-layer configurations and materials like 316L Stainless Steel, Hastelloy, and Titanium, CMI mesh components are fully backwashable and reusable. Whether in the form of custom discs, tubes, or pleated cartridges, they deliver a long service life and high permeability for critical applications such as polymer melt filtration, catalyst recovery, and hot gas purification.

Category:
Diffusion-Bonded Multi-Layer Mesh for High-Strength, Surface Filtration and Backwashable Applications
CMI sintered metal mesh components are manufactured by stacking multiple layers of woven wire mesh and bonding them through high-temperature diffusion sintering.

This process creates a rigid porous laminate with controlled pore structure, high mechanical strength, and excellent permeability, making it ideal for high-pressure, high-temperature, and backwashable filtration systems.

Compared with conventional woven mesh or powder-sintered materials, sintered mesh components provide superior dimensional stability, consistent surface filtration, and long service life in demanding industrial environments.

Key Features

Multi-layer diffusion-bonded structure for enhanced strength
Precise surface filtration from 2 to 200 μm
High permeability with low pressure drop
Excellent resistance to pressure shock and vibration
Outstanding thermal stability up to 600°C depending on alloy
Fully backwashable and reusable
Stable pore structure with no deformation under load
Resistant to corrosion and aggressive process fluids
Available in multi-layer configurations from 3–7 layers

Available Materials

Stainless Steel 316L / 304 / 310S / 904L
Duplex Stainless Steel 2205 / 2507 optional
Inconel 600 / 625 / 800
Monel 400 series
Hastelloy C-22 / C-276
Titanium Suitable for highly corrosive applications

Structure Options

  • Single-layer woven wire mesh
  • Standard five-layer sintered mesh laminate
  • Customized multi-layer laminates from 3–7 layers
  • Mesh and perforated plate composite structures for high-flow applications
Typical Five-Layer Structure Protection layer, control layer, support mesh, and reinforcement layers

Shapes & Dimensions

Sintered Mesh Discs & Rings

  • Custom outer diameters available
  • Thickness from 0.5 – 3 mm
  • Round, square, or irregular geometries
  • Laser cutting and CNC machining supported

Sintered Mesh Tubes & Cylindrical Elements

  • Custom diameters and lengths up to 1000 mm
  • Welded or seamless structures available
  • Suitable for candles, cartridges, and strainers

Sintered Mesh Plates & Panels

  • Flat, corrugated, or pleated configurations
  • Used for filtration units and gas distribution plates

Conical & Welded Assemblies

  • Cones, frustums, and transition components
  • Mesh and perforated plate composite assemblies

Pleated Mesh Filter Elements

  • Large filtration surface area
  • Suitable for high-viscosity fluids, polymers, and resins
  • Excellent backwash and cleaning performance

Typical Applications

Chemical & Petrochemical

  • Polymer melt filtration
  • High-viscosity liquid filtration
  • Catalyst protection and recovery
  • Solvent and process fluid filtration

Oil & Gas

  • Sand control screens
  • Downhole tool protection
  • High-pressure strainers

Industrial Filtration

  • Backwashable filter cartridges
  • Hydraulic and lubrication systems
  • High-load filtration applications

Thermal & Process Systems

  • Hot gas and steam filtration
  • Furnace exhaust protection
  • Heat-resistant structural filtration

Mechanical & Instrumentation

  • Support layers for composite filters
  • Precision surface filtration
  • Pressure-resistant screens

Customization & OEM Services

  • Custom mesh layer configurations
  • Tailored pore size from 2–200 μm
  • Custom OD, ID, and thickness
  • Perforated plate and mesh composite designs
  • Complex geometries including cones, tubes, and pleated structures
  • Welding, CNC machining, and laser cutting
  • OEM labeling and bulk production support

Why Choose CMI

  • Extensive experience in multi-layer mesh diffusion bonding
  • Stable and reliable performance in industrial environments
  • Engineering capability for ΔP and flow optimization
  • Strong support for custom-designed assemblies
  • Consistent quality with fast lead times

Need Custom Sintered Metal Mesh Components?

Contact CMI for multi-layer mesh structures, engineered assemblies, and industrial filtration solutions.

📩 Sales & Technical Support: sales@cmifiltration.com

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Get a Quote

Our fabrication experts are ready to help you with custom-made filter housing and fabricated metal filter vessel solutions. Contact us with your specific requirements for a customized quote.

Our Services

Comprehensive filtration solutions from design to maintenance and support

Replacement & Cross Reference Solutions

CMI offers replacement and cross reference filtration solutions compatible with major brands, providing reliable performance, cost efficiency, and flexible supply.

Filtration System Integration & Skid Solutions

CMI delivers complete filtration system integration and skid-mounted solutions with piping, valves, and instrumentation, designed for reliable industrial operation and easy installation.

Global Project Delivery & Logistics Coordination

CMI provides global project delivery and logistics coordination services to ensure safe, efficient, and reliable shipment of filtration equipment worldwide.

Filtration Testing & Validation Support

CMI provides filtration testing and validation support to ensure filtration performance, optimize system design, and reduce operational risks.

After-Sales Support & Spare Parts Supply

CMI provides after-sales support and spare parts supply for filtration systems, ensuring reliable operation, reduced downtime, and long-term system performance.

Custom Engineering & OEM Fabrication

Custom engineering and OEM fabrication services for industrial filtration equipment, including filter housings, pressure vessels, and non-standard filtration systems.